Fire Safety Trends Report 2025: Emerging Risks Reshaping UK Business Protection

A Changing Risk Landscape

The traditional fire triangle (heat, fuel, and oxygen) remains unchanged. What is transforming is the nature of each element in modern buildings. Today's workplaces contain energy-dense battery storage, sophisticated electrical systems, and new construction materials that behave differently in fire conditions than their predecessors.

Meanwhile, regulatory enforcement has intensified following high-profile incidents, with authorities wielding stronger powers and showing increased willingness to use them. The result? Businesses that once considered themselves compliant are discovering dangerous gaps in their fire safety strategies.

Trend 1: The Lithium-Ion Battery Challenge

The Hidden Hazard in Every Building

Lithium-ion batteries have quietly become one of the most significant fire risks in UK businesses. From laptops and phones to e-bikes and power tools, these energy-dense devices are everywhere, and they are causing fires at an alarming rate.

Key Statistics:

  • Battery fires are increasing significantly across all sectors

  • Thermal runaway can reach extreme temperatures within seconds

  • Traditional extinguishers are often ineffective against battery fires

  • According to BRE data, DC isolators are involved in 49% of PV system fire incidents

What Makes Battery Fires Different

Unlike traditional fires, lithium-ion battery incidents involve:

  • Thermal runaway: Self-sustaining heat generation that's difficult to stop

  • Toxic gas release: Including hydrogen fluoride and other corrosive gases

  • Re-ignition risk: Batteries can reignite hours or days after initial suppression

  • Stranded energy: Damaged batteries retain dangerous charge levels

Risk Mitigation Strategies

Immediate Actions:

  1. Audit all battery charging locations in your premises

  2. Implement dedicated charging stations away from escape routes

  3. Install smoke and CO detection in all charging areas

  4. Never leave batteries charging in unoccupied buildings

  5. Store batteries at less than 60% charge when not in use (as recommended in RISCAuthority guidance)

Long-term Considerations:

  • Invest in specialist suppression systems for high-risk areas

  • Create battery storage protocols with proper containment

  • Train staff on battery fire response (evacuation, not firefighting)

  • Consider Aqueous Vermiculite Dispersion (AVD) extinguishers for first-response capability

Trend 2: EV Charging Infrastructure Risks

The Parking Revolution's Fire Safety Impact

As businesses install EV charging points to meet sustainability goals and employee demands, they are inadvertently creating new fire risks that existing safety systems weren't designed to handle.

The Challenge:

  • EV fires burn significantly hotter and longer than petrol vehicle fires

  • Require substantially more water to extinguish

  • Underground and multi-storey car parks can trap heat and smoke

  • Thermal runaway can potentially spread to adjacent vehicles

Critical Considerations for EV Charging Areas

Infrastructure Requirements:

  • Enhanced ventilation systems for enclosed charging areas

  • Increased water supply for firefighting operations

  • Thermal barriers between charging bays

  • Specialist detection systems for early warning

Policy Adaptations:

  • Updated evacuation procedures accounting for intense smoke

  • Clear marking of EV locations for emergency responders

  • Restricted charging in high-risk locations

  • Regular inspection of charging equipment

Trend 3: Solar Panel Fire Risks

When Green Energy Creates Red Alerts

With solar installations now common across UK buildings, PV system fires represent an emerging risk that many businesses haven't properly assessed.

Risk Factors (from BRE study data):

  • DC isolators involved in 49% of incidents

  • Inverter failures account for 19% of incidents

  • Hot spots from dirt/bird droppings causing panel degradation

  • Structural loading issues with ballasted systems

The Firefighting Dilemma

Solar panels create unique challenges:

  • Continue generating power even when grid is isolated

  • DC voltage present during firefighting operations

  • Difficult access for fire suppression

  • Risk of roof collapse from water loading

Essential Controls:

  1. Annual infrared thermography inspections

  2. Implement cleaning schedules (bird droppings are critical)

  3. Install DC isolation switches accessible to firefighters

  4. Maintain 2.5m separation at compartment walls (as per RISCAuthority guidance)

  5. Ensure adequate structural assessments for ballasted systems

Trend 4: Regulatory Evolution Post-Grenfell

The New Enforcement Reality

The Fire Safety Act 2021 and Building Safety Act 2022 have fundamentally changed the compliance landscape, with ripple effects still being felt across all sectors.

What's Changed:

  • External walls and balconies now included in risk assessments

  • Responsible Person definition expanded and clarified

  • Information sharing requirements between building owners

  • Personal liability for company directors increased

  • Fire door compliance under intense scrutiny

The 75% Failure Rate Crisis

According to the Fire Door Inspection Scheme (FDIS), 75% of fire doors fail to meet UK standards, with common failures including:

  • Excessive gaps (77% of failures)

  • Maintenance issues (54%)

  • Smoke seal problems (37%)

  • Improper installation (31%)

Compliance Actions Required:

  • Implement quarterly fire door checks for high-traffic doors

  • Maintain photographic records of all fire doors

  • Document all maintenance and repairs

  • Ensure certification for all new installations

  • Create remediation plans for identified issues

Trend 5: The Insurance Industry Response

When Compliance Isn't Enough

Insurance companies are increasingly implementing their own fire safety requirements that often exceed legal minimums, driven by rising claim costs and frequency.

Emerging Insurance Trends:

  • More frequent inspection requirements

  • Demands for photographic evidence of compliance

  • Third-party verification of systems becoming standard

  • Specific requirements for battery storage areas

  • Enhanced business continuity planning expectations

The Coverage Gap Risk: Businesses are discovering post-incident that their insurance may be compromised due to:

  • Unreported modifications to buildings

  • Failure to maintain systems to insurer standards

  • Inadequate documentation of compliance activities

  • Changes in building use not communicated

Trend 6: Smart Building Integration Challenges

When Innovation Increases Risk

Modern building management systems offer efficiency but create new vulnerabilities:

Integration Risks:

  • Cyber attacks potentially disabling fire systems

  • Over-reliance on automated systems

  • Complex interactions between building systems

  • Single points of failure in networked systems

Mitigation Strategies:

  • Maintain manual override capabilities

  • Regular cyber security assessments

  • Isolated networks for critical safety systems

  • Comprehensive staff training on system failures

Trend 7: Climate Change Impact

Extreme Weather's Fire Safety Implications

Climate change is creating conditions that challenge traditional fire safety approaches:

Emerging Challenges:

  • Increased lightning strikes requiring enhanced protection

  • Flooding damaging fire safety systems

  • Heat waves stressing electrical systems

  • Storm damage compromising compartmentation

Adaptive Measures:

  • Enhanced lightning protection systems

  • Flood-resilient equipment positioning

  • Increased maintenance during extreme weather

  • Emergency plan updates for compound events

Looking Ahead: Key Developments to Watch

What's Coming Next

Anticipated Developments:

  1. Stricter battery storage regulations likely to emerge

  2. Insurance standards increasingly driving compliance requirements

  3. Technology-enabled inspection systems becoming more common

  4. Retrofit requirements potentially expanding to older buildings

  5. Sustainability measures requiring careful fire safety consideration

Preparation Priorities:

  • Audit emerging risks quarterly, not annually

  • Invest in training for new technologies

  • Build relationships with specialist contractors

  • Document everything with future requirements in mind

  • Plan for stricter enforcement and higher penalties

 

Case Study: Learning from Real Incidents

The Bristol Science Museum Solar Fire (April 2022)

The rooftop solar panel fire at We The Curious science museum demonstrates how quickly modern risks can escalate.

Key Observations:

  • Fire originated in rooftop solar array

  • Thick black smoke was visible across the city

  • Building evacuation was successful

  • Significant damage occurred to roof structure and systems

Lessons for All Businesses:

  • Regular thermal imaging could potentially detect degradation before failure

  • DC isolation switches are critical for firefighter safety

  • Smoke spread through modern construction can be rapid

  • Business continuity plans must account for extended closures

Key Takeaway: Traditional monthly visual inspections are insufficient for modern technologies. Predictive maintenance using thermal imaging and data analytics is becoming essential.

Expert Recommendations

Five Critical Investments for 2025

  1. Thermal Imaging Programmes

    • Quarterly scans for high-risk equipment

    • Annual comprehensive building surveys

    • Early detection prevents major incidents

  2. Specialist Detection Systems

    • Combined smoke/CO detection for battery areas

    • Aspirating systems for early warning

    • Integration with building management systems

  3. Staff Competency Development

    • New technology awareness training

    • Enhanced evacuation management skills

    • Regular refresher programmes

  4. Documentation Systems

    • Digital compliance management platforms

    • Photographic evidence databases

    • Automated reporting tools

  5. Specialist Consultation

    • Quarterly risk assessments for emerging hazards

    • Insurance requirement compliance reviews

    • Regulatory update briefings

Conclusion: Proactive Protection in an Evolving Landscape

The fire safety challenges facing UK businesses in 2025 are fundamentally different from those of even five years ago. The convergence of new technologies, stricter regulations under the Fire Safety Act 2021, and climate impacts demands a complete reassessment of traditional approaches.

The 75% fire door failure rate documented by FDIS is just one indicator of widespread compliance challenges. Businesses that view fire safety as a static compliance exercise risk more than fines, they risk catastrophic losses that insurance won't cover and reputations that won't recover.

The path forward requires:

  • Acknowledging that yesterday's compliance isn't today's protection

  • Investing in understanding and mitigating emerging risks

  • Building resilience through redundancy and adaptation

  • Viewing fire safety as a dynamic business continuity issue

About This Report

This report is compiled from Evolution’s analysis of industry data, regulatory changes, and documented incidents. Our team of qualified assessors and fire engineers work with businesses across the UK to transform fire safety from compliance burden to business enabler.

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